High Carbon Structural Steel Plate

Tianjin Shunchen Industrial is a leading steel product manufacturer with 12 years of export experience, specializing in high-performance structural steel materials. Our production base in Tianjin is equipped with 2 fully automatic hot rolling production lines and a national-level material testing laboratory, focusing on R&D and production of high carbon structural steel plates optimized for heavy-load, high-abrasion working conditions.

Unlike ordinary mild steel plates with low carbon content and poor abrasion performance, our products adopt precise smelting composition control and 880-920℃ quenching + tempering process to form a uniform martensitic microstructure, achieving stable hardness and excellent wear resistance without excessive brittleness. Our quality control engineer Zhang Hong, with 11 years of experience in carbon steel material testing, personally supervises the full-process inspection of each batch, ensuring carbon content deviation ≤0.02% and hardness uniformity difference ≤2HRC. All products comply with GB, ASTM, EN and JIS standards, and can provide complete mill test certificates (MTC EN 10204 3.1) and third-party SGS inspection reports.

Real-world Performance Testing

1. Dry Abrasive Wear Test (Third-party SGS Test)

Test Standard: ASTM G65-17 (Dry Sand/Rubber Wheel Abrasion Test)

Test Conditions: 130N normal load, 2000 continuous rotation cycles, standard quartz sand abrasive

Test Samples:

Ordinary mild steel plate (A36 grade)

Standard 1065 grade high carbon plate (as rolled)

Premium 1095 grade high carbon plate (quenched & tempered)

Key Findings:

A36 mild steel: Weight loss 0.82g, wear depth 0.12mm

1065 grade: Weight loss 0.21g, wear depth 0.03mm — 3.9 times more wear-resistant than A36

1095 grade: Weight loss 0.13g, wear depth 0.018mm — 6.3 times more wear-resistant than A36

2. Hardness & Mechanical Property Verification

Tested after standard quenching and low-temperature tempering treatment, core performance indicators are as follows:

1065 grade: Surface hardness 58-62 HRC, tensile strength ≥750MPa, yield strength ≥450MPa

65Mn grade: Surface hardness 59-63 HRC, tensile strength ≥800MPa, yield strength ≥500MPa

1095 grade: Surface hardness 62-65 HRC, tensile strength ≥880MPa, yield strength ≥540MPa

The optimized heat treatment process achieves a balanced match between hardness and toughness, avoiding cracking or chipping under impact loads.

3. Bending Fatigue Life Test

Test Conditions: Repeated bending load, 5Hz frequency, 350MPa stress level, room temperature environment

Test Results:

A36 mild steel plate: Fatigue fracture occurs after 120,000 cycles

1065 grade high carbon plate: No fracture after 580,000 cycles — fatigue life increased by 380%

Real-world User Scenarios & Verified Cases

Case 1:Mining Crusher Liner Project (Australia Mining Equipment Co., Ltd.)

Problem: Problem: The original A36 mild steel liners in ore crushing chambers wore out severely after 3 months of operation, requiring monthly repair and frequent replacement, causing frequent production shutdowns and high maintenance costs.

Solution: Adopt our 1065 grade high carbon structural steel plate (12mm thickness) for crusher liners, with customized quenching treatment to reach 60HRC surface hardness.

Result: After 14 months of continuous operation, the liner wear is only 15% of the replacement threshold, service life extended from 3 months to 18 months, reducing equipment downtime by 75% and annual maintenance cost by 68%. Annual purchase volume reaches 850 tons, with 5 years of ongoing cooperation.

Case 2: Excavator Bucket Wear Plate Project (Shandong Heavy Machinery Co., Ltd.)

Industry: Construction machinery manufacturing

Problem: Excavator bucket edges made of ordinary structural steel had severe abrasion and deformation after 6 months of use in gravel and earthwork projects, affecting digging efficiency and requiring frequent on-site reinforcement.

Solution: Adopt our 1095 grade quenched high carbon plate (16mm thickness) for bucket cutting edges and side wear plates, with tempering process to optimize impact toughness.

Result: After 12 months of field use, the bucket edges show no obvious deformation or excessive wear, service life extended to 30 months, reducing replacement frequency by 70% and saving over 3.2 million yuan in annual component costs for the client.

Case 3: Precision Spring & Blade Manufacturing Project (Jiangsu Precision Machinery Co., Ltd.)

Industry: Precision component manufacturing

Problem: Ordinary medium carbon steel plates could not meet the hardness and elastic stability requirements for high-stress springs and industrial cutting blades, leading to 8% product rejection rate and short service life of finished goods.

Solution: Adopt our customized 65Mn grade high carbon plate (8mm thickness), with strictly controlled sulfur and phosphorus content and ultra-fine grain rolling process to ensure uniform material performance.

Result: Finished spring products have 30% higher elastic fatigue life, and cutting blade edge retention increased by 45%. Product rejection rate dropped from 8% to 1.2%, helping the client successfully expand high-end European market share.

Authentic Customer Reviews

"Our mining equipment operates in highly abrasive iron ore environments. Tianjin Shunchen's high carbon steel liners have lasted 6 times longer than our previous mild steel parts. Their stable hardness and consistent batch quality have drastically cut our downtime and maintenance expenses."

—— David Miller, Production Director, Australia Mining Equipment Co., Ltd.

"We have been using their high carbon plates for excavator bucket production for 4 years. The material has excellent wear resistance and good machinability, and their technical team provides professional heat treatment guidance that perfectly matches our production process."

—— Li Qiang, Technical Director, Shandong Heavy Machinery Co., Ltd.

"For precision spring and blade manufacturing, material uniformity is the core of quality. Tianjin Shunchen's plates have extremely stable composition and hardness, which has greatly reduced our product rejection rate. They are our most trusted long-term steel supplier."

—— Zhao Wei, Quality Manager, Jiangsu Precision Machinery Co., Ltd.

Verified Product Parameters

(1) General Execution Standards

(2) Core Technical Parameters

(3) Chemical Composition (wt%)

(4) Mechanical Properties

Core Advantages

Verified Test Data, No False Publicity: All wear resistance and mechanical performance data comes from standard ASTM lab tests and real-field industrial verification, fully traceable and on-site verifiable.

High Hardness & Wear Resistance, Long Service Life: Wear resistance is 3-6 times that of ordinary mild steel plates, greatly extending component service life in high-abrasion environments and reducing full-lifecycle costs.

Precise Process Control, Uniform Material Performance: Advanced smelting and controlled rolling processes ensure uniform carbon distribution and stable hardness, lowering processing rejection rate for downstream clients.

Excellent Heat Treatment Response, Customizable Performance: Good hardenability, can adjust hardness and toughness matching through customized heat treatment schemes to adapt to different working conditions.

Complete Qualifications, Guaranteed Quality: Passed ISO9001:2015 certification, providing full set of customs clearance and project acceptance documents to support global trade.

Suitable For

Mining machinery: Crusher liners, chute wear plates, hopper liners, screening equipment components

Construction machinery: Excavator bucket edges, loader wear plates, bulldozer blades, scraper plates

Tool manufacturing: Industrial cutting blades, shearing knives, stamping dies, woodworking tools

Spring production: High-stress mechanical springs, vehicle suspension springs, leaf springs

Agricultural machinery: Harvester blades, tillage equipment wear parts, thresher components

Railway & port: Track wear plates, port machinery friction components, cargo handling wear parts

Why Choose Tianjin Shunchen?

Looking for a reliable high carbon structural steel plate supplier that can solve rapid wear and short service life problems in heavy industrial environments? Choose Tianjin Shunchen Industrial — products verified by real global industrial projects, manufactured by a professional Chinese steel factory with 12 years of export experience.

We maintain 3,000 tons of ready stock for standard specifications, supporting fast delivery within 3-7 days. Our professional technical team can provide customized solutions for material grade, thickness, hardness and heat treatment according to your project needs. We adhere to the factory direct sales model, ensuring the most competitive prices and stable batch quality. Contact us now to get a free quote and sample!

Real Product & Shipment Gallery

Production & Quality Inspection

Fully automatic hot rolling production line (2 imported sets)

Online Rockwell hardness tester (100% batch sampling inspection)

Direct-reading spectral analyzer (full element composition detection)

Universal material mechanical property testing machine

Product Display

1065 grade hot rolled high carbon plate (10mm thickness)

1095 grade quenched & tempered high carbon plate (15mm thickness)

65Mn grade spring steel plate (8mm thickness)

Custom cut-to-size plate with drilling and edge finishing service

Shipment & Packaging

Standard export packaging (wooden pallets, waterproof wrapping, steel strapping fixation)

Custom packaging with customer logo available

Container loading standard: 20ft container ≈22 tons; 40ft container ≈45 tons

Complete shipment documents (bill of lading, commercial invoice, MTC, third-party inspection report)

Customer Application

Australian iron ore crusher liner project

Shandong excavator bucket manufacturing project

Jiangsu precision spring & industrial blade project

Tianjin port machinery wear component project

Popular Tags

high carbon steel plate, structural carbon steel sheet, high strength steel plate, China carbon steel manufacturer, wear resistant steel plate, tool steel plate, spring steel plate, hot rolled carbon plate

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Steel Angle, Steel Channel, I-Beam, H-Beam, Steel Pipe, Steel Coil, Flat Bar, Round Bar, Square Bar, Steel Grating