Cut and Bend Rebar

Cut and Bend Rebar Uses CNC automated cutting equipment, the length tolerance is controlled within ≤± 3mm, the perpendicularity deviation of the incision does not exceed 0.5 °, and it is flat without burrs or oxidation deformation. This processing accuracy allows steel bars to directly adapt to assembly requirements such as concrete reinforcement and pre embedded connections, without the need for on-site secondary processing. The cutting process will not damage the metallographic structure of the steel bars, and the mechanical properties such as yield strength and tensile strength are consistent with the raw materials, meeting the requirements of national standards such as GB/T1499.1-2017 and GB/T1499.2-2018, ensuring the safety of structural load-bearing.

Shunchen Industrial's Cut and Bend Rebars can be deeply integrated with its own steel bar coils, pre embedded steel plates, bolts and other products to form an integrated supply chain of "raw materials processing assembly". Products are classified and bundled according to length, with a single bundle weight of ≤ 50kg, making them easy to handle, sort, and store on construction sites, suitable for long-distance transportation scenarios, ensuring stable performance of semi-finished products, and meeting various project acceptance requirements.

Details

Cut and Bend Rebars is a finished product made by accurately cutting steel bars in coils and straight bars through automated equipment. It is processed into a fixed length according to project requirements, with smooth and burr free cuts, precise dimensions, and consistent materials with raw materials (HPB300, HRB400/500, etc.). It is a key semi-finished product directly used for reinforcement and connection in construction, infrastructure, photovoltaic supporting and other scenarios.

Product Features

1. Precise adaptation construction, Cut and Bend Rebars into customized lengths according to the design drawings, directly meeting the assembly needs of concrete reinforcement, embedded connections, etc., without the need for on-site secondary processing

2. Ensure structural safety,Cut and Bend Rebars with precise cutting and size control to ensure the fit between steel bars and components, strengthen the integrity of reinforcement and load-bearing transmission

3. Improve construction efficiency, replace on-site manual cutting with Cut and Bend Rebars, adapt to large-scale operations, shorten construction periods, and reduce labor losses;

4. Collaborative matching and connection, collaborating with steel coil, embedded steel plate, bolts and other products to form an integrated supply chain of "raw materials processing assembly"

Product advantages

1. Accurate size, using CNC automated cutting equipment, with a length tolerance of ≤± 3mm, high cutting perpendicularity, no deformation burrs, suitable for high-precision assembly;

2. Performance fidelity, cutting process does not damage the metallographic structure of steel bars, mechanical properties are consistent with raw materials, ensuring structural safety;

3. Efficient adaptation, able to cut different lengths and specifications as needed, compatible with round and ribbed steel bars, suitable for multi scene construction;

4. Reduce costs and increase efficiency, with a batch processing loss rate of ≤ 0.5%, eliminating on-site processing links, and achieving one-stop delivery with raw material supply to shorten the construction period.

Technical Specifications

Application Fields and Cases

（1） Photovoltaic bracket foundation field

Core application: Adapt to the basic reinforcement of photovoltaic power plants and logistics park photovoltaic projects, coordinate with steel bar coils and embedded bases, provide precise cutting steel bars, and ensure the stability of the connection between the foundation and the support.Typical case: A photovoltaic logistics park project in Shandong Province selected HRB400 ribbed steel bars (diameter 12mm), which were cut and processed into two customized lengths of 1800mm and 2200mm through CNC automation. The length tolerance was ≤± 3mm, and the cut was smooth without burrs. A total of 28000 pieces were processed with a loss rate of only 0.3%. They are used in conjunction with embedded steel plates and solar brackets, and can be directly used for reinforcing the roof photovoltaic foundation without the need for on-site secondary processing. This helps shorten the project construction period by 20% and ensures that the foundation meets the standard for wind and snow load resistance.

（2） Industrial plant reinforcement field

Core application: Used for reinforcing beams, columns, floor slabs, and equipment foundations in factory buildings, accurately cutting according to design drawings, adapting to large-scale construction, and synergistically improving the overall structural integrity of the factory building with embedded components.Typical case: A construction project of an electronic factory in Jiangsu Province, customized HPB300 round steel bars (diameter 8mm, length 600mm) and HRB400 ribbed steel bars (diameter 14mm, length 3500mm) cutting pieces, respectively used for hoop reinforcement and main reinforcement of beams and columns. The processing efficiency reaches 550 pieces/hour, with a vertical deviation of ≤ 0.5 ° for the cutting edge. It has a high degree of fit with the pre embedded components, a welding qualification rate of 99.8%, and a usage of 320 tons. It meets the heavy load bearing requirements of the factory equipment and complies with the design specifications for concrete structures.

（3） Municipal pipe gallery infrastructure field

Core application:Cut and Bend Rebars are suitable for reinforcing underground pipe galleries and road ancillary facilities, requiring precise size and performance fidelity, resisting underground humid environments, and ensuring long-term durability of infrastructure projects.

Typical case: The political pipe gallery project in a certain city in Tianjin uses HRB500 high-strength steel bars (diameter 10mm) for cutting and processing, with customized lengths ranging from 1500mm to 4000mm. After cutting, the mechanical properties are consistent with the raw materials, and the yield strength is ≥ 500MPa. Surface coated protective transportation, bundled according to length for easy sorting on the construction site, with a total weight of 180 tons, matched with embedded bolts for reinforcement, effectively improving the crack resistance of the pipe gallery structure, adapting to underground humid conditions, and successfully passing the municipal engineering acceptance.

Why choose Shunchen?

Shunchen Industrial's Cut and Bend Rebars is deeply coordinated with its own steel bar coils and customized embedded components. For example, in the Shandong Photovoltaic Logistics Park project, HRB400 steel bar coils are cut into customized lengths and directly used for pre embedded foundation reinforcement of photovoltaic brackets, which are precisely matched with pre embedded bases; In the Tianjin municipal pipe gallery project, the cut HRB500 steel bars are used in conjunction with embedded bolts to ensure the accuracy of pipe gallery reinforcement and facilitate the implementation of integrated construction.