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Custom Embedded Components
  • Custom Embedded ComponentsCustom Embedded Components
  • Custom Embedded ComponentsCustom Embedded Components
  • Custom Embedded ComponentsCustom Embedded Components

Custom Embedded Components

Custom embedded components (including embedded parts) are prefabricated metal components customized according to the individual needs of buildings, machinery, curtain walls and other projects. They are made of carbon steel or stainless steel such as Q235B and Q345B as raw materials and processed through cutting, welding, drilling, anti-corrosion treatment and other processes. The categories include embedded steel plates, embedded bolts, embedded supports, embedded keel connectors, etc.Shunchen Industrial is a leading factory offering high-quality Custom Embedded Components.

Custom Embedded Components and embedded parts of components have four core functions. As the connection hub between the main body of the building and the auxiliary components such as curtain wall keel and equipment frame, they can effectively transmit load force, anchor the structural connection, ensure the stability of component installation, and avoid falling off and displacement hidden dangers. Embedding in advance can fix the subsequent construction benchmark, realize accurate positioning and guidance, reduce the secondary drilling and welding procedures on site, and improve the installation size accuracy and construction efficiency; The size and shape can be customized according to the project load, installation space and connection mode to accurately adapt to non-standard installation scenarios such as special-shaped curtain walls and precision equipment; after hot galvanizing, spraying and other anti-corrosion treatments, it can resist the corrosion of concrete inside and outdoor environment, prolong the overall service life of the structure and reduce the later maintenance cost.

Technical specifications

Specification category

Technical parameters

Description of applicable scenarios

material type

Carbon steel: Q235B, Q345B high strength steel; stainless steel: 304/316; aluminum alloy material can be customized on demand

Carbon steel for building curtain walls, photovoltaic brackets and other conventional load-bearing scenarios; stainless steel for coastal salt fog, high corrosion environment; aluminum alloy for lightweight installation requirements

Core size specification

Embedded steel plate: thickness 6mm~50mm, length and width 100mm×100mm~ 1000mm×1000mm (support special-shaped cutting);2. Embedded bolt: specification M10~M64, length 100mm~2000mm, thread precision 6H;3. Embedded support/connecting piece: hole diameter, hole spacing and shape customized according to drawings, overall size tolerance ≤± 0.3 mm

Thin steel plate for interior decoration; thick steel plate + high strength bolt for heavy load scenes such as curtain wall and photovoltaic shed; special parts for precision machinery, special curtain wall for non-standard installation

size accuracy

Flatness deviation of steel plate ≤1mm/m; bolt positioning hole spacing tolerance ≤± 0.2 mm; straightness deviation of component ≤ 0.8 mm/m; verticality deviation of welding position ≤0.5°

Meet the high-precision positioning requirements of gapless splicing and precision mechanical automation assembly of building curtain walls, and avoid secondary adjustment

mechanical property

Q235B: yield strength ≥235MPa, tensile strength ≥375MPa; Q345B: yield strength ≥345MPa; shear bearing capacity ≥ 1.5 times of design load, tensile bearing capacity in accordance with GB50017 standards

Ensure the load-bearing stability of curtain wall keel, photovoltaic support, equipment rack and other structures, and resist wind load, snow load and equipment operation impact force

Anticorrosive treatment process

Hot dip galvanizing: zinc layer thickness ≥80μm, salt spray resistance ≥1000h;2. fluorocarbon spraying: coating thickness ≥40μm, adhesion grade 1;3. pickling passivation: suitable for stainless steel components;4. epoxy resin coating: moisture resistance, corrosion resistance, suitable for underground and outdoor scenes

Hot dip galvanizing for photovoltaic and bridge outdoor scenes; fluorocarbon spraying for curtain wall exposed decoration; pickling passivation for precision mechanical internals

Machining and assembly performance

Support cutting, welding, drilling, bending, tapping and other processing, welding pass rate ≥99.5%, bending without cracking deformation; can be assembled with high-precision square pipe, steel and other components

Adapt to all kinds of non-standard customization requirements, improve site construction efficiency, reduce secondary processing costs

executive standard

GB/T3094-2012, GB50017 -2017 Design Standard for Steel Structures, JGJ107 -2016 Technical Specification for Mechanical Connection of Reinforcement

Meet the engineering acceptance and quality control requirements in the fields of building curtain wall, precision machinery, photovoltaic new energy, etc.

At the same time, the Custom Embedded Components has five core selling points, supporting customization of size, aperture, thickness and shape according to drawings, matching non-standard requirements in curtain wall, machinery, photovoltaic and other fields; strictly controlled processing tolerance within ±0.3mm, accurate pre-embedded positioning, direct docking installation, greatly improving construction efficiency and shortening construction period; made of high-strength steel, good tensile and compressive resistance, zinc layer thickness ≥80μm after surface corrosion treatment, salt spray resistance ≥ 1000h, suitable for various harsh environments; It can provide design, processing, anti-corrosion and distribution full-process services, support multi-product supporting supply, and realize one-stop procurement; the products meet GB/T3094, GB50017 and other national standards, and are qualified by third-party testing, with stable and reliable quality. 

This Custom Embedded Components is widely used in rail transit, high-end cultural tourism decoration, heavy equipment installation and other fields. Q690 high-strength steel embedded components are customized at a subway station in Zhengzhou to adapt to the humid environment of the tunnel, realize modular assembly and meet the seismic standards; aluminum alloy and stainless steel embedded components are customized in a cultural tourism town in Hangzhou to give consideration to corrosion resistance and aesthetics to ensure the stability of landscape structure; A customized Q345B thick embedded steel plate and high-strength bolt group in an industrial park in Tianjin have excellent shear bearing capacity, accurate docking of heavy-duty equipment base, effectively improving the operation stability of equipment, and the application of each project meets the needs of the scene, with outstanding performance.  

its own industrial advantages

Shunchen Industrial has more than 20,000 tons of galvanized stock all the year round, creating a large-scale galvanized steel supermarket with integrated storage and distribution. It can undertake customized processing of special steel and contracting of domestic curtain wall projects, providing customized services and one-stop solutions for customers.  The company has realized group operation, branded products, systematic marketing and model management, forming a one-stop service platform for steel galvanization processing, production, sales and warehousing logistics.  Its customized embedded components have outstanding advantages in the field of heavy-duty equipment, excellent material quality, high precision, good weather resistance and high shear bearing capacity.


Hot Tags: China Custom Embedded Components Manufacturer, Supplier, Factory
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